Double Wheels Winder Machine

  • Double Wheels Winder Machine
  • Double Wheels Winder Machine
  • Double Wheels Winder Machine
  • Double Wheels Winder Machine
  • Double Wheels Winder Machine
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Double Wheels Winder Machine

Double wheels winder is used for winding and packing of PE, PE-RT, PVC hose and other plastic pipes. It is one of the important auxiliary equipment to improve the automation of plastic pipe production line. Plastic pipe double station winder can be divided into: Ø16-Ø32, Ø20-Ø63 two models.


Product Description


1.Incoming   raw Material
Raw material HRCR   carbon steel coil
Tensile Strength σb≤600Mpa
Yield Strength σs≤315Mpa
Strip Width 40~103 mm
O.D. of steel coil Max. Φ2000 mm
I.D. of steel coil Φ508 mm
Weight of Steel coil Max.2.0 ton/coil
Wall Thickness Round Pipe :  0.25-1.5mm
Square& Rectangle :   0.5-1.5mm
Strip Condition Slitting edge
Strip Thickness tolerance Max. ± 5%
Strip Width tolerance ± 0.2mm
Strip camber Max. 5mm/10m
Burr height ≤ (0.05 x T) mm (T—strip   thickness)


2.Machine   Capacity
Type: PL-32Z Type ERW Tube Mill
Operation Direction TBA by Buyer
Pipe size Round Pipe: Φ 10~ Φ 32.8 mm * 0.5   ~ 2.0 mm
Square : 8 × 8~ 25.4 × 25.4 mm * 0.5   ~ 1.5 mm
Rectangle: 10× 6 ~ 31.8 × 19.1 mm   (a/b≤2:1) * 0.5 ~ 1.5 mm
Design Speed 30-90m/min
Strip storage Vertical Cage
Roller change Changing roller from the side
Main mill driver motor 1 set * DC 37KWX2
Solid state high frequency XGGP-100-0.4-HC
Squeeze roll stand Typ 2 pcs rolls type
Cutting Saw Hot flying saw/Cold flying saw
Coveyor Table 9m(Table length depends on Max. pipe   length = 6m)
Tumbling Method Single side run out table


3.Work   condition
Electric Power Source Supply voltage: AC 380V ± 5% x 50Hz ± 5% x 3PHControl   voltage: AC 220V ± 5% x 50Hz ± 5% x 1PHSolenoid   valve DC 24V
Compressed   Air Pressure 5Bar ~ 8 Bar
Raw   Water Pressure 1Bar ~ 3Bar
Water   & Emulsion Temperature 30°C below
Emulsion   cooling Pools Volume: ≥ 20m3 x 2sets(With   glass fiber cooling tower≥RT30)
Emulsion   cooling water Flow ≥   20 m3/Hr
Emulsion   cooling water Lift ≥   30m(Pump   power ≥AC4.0Kw*2sets)
Cooler   for HF welder Air-water Cooler/Water-water cooler
Inner   exhaust axial fan for welded steam ≥   AC0.55Kw
Outer   exhaust axial fan for welded steam ≥   AC4.0Kw


4. Machine list

Item Description Qty
1 Semi auto DOUBLE-HEADS UN-COILER-Mandrel expansion by Pneumatic   cylinder-With Pneumatic disk brake 1set
2 STRIP-HEAD Cutter & TIG BUTT   WELDER STATION- Strip-Head Shearing by Pneumatic   cylinder- welding gun Auto-running by manual

- Welder: TIG-315A

3 Vertical Cage- AC 2.2 Kw By inverter speed   regulating system- Hanging type inner cage,Width   is synchronously adjusted by chain 1set
4 Main DC motor drive control   system for Forming/Sizing Section-DC 37KWX2-With DC control cabinet 1set
5 Main Machine of PL-32Z 1set
Tube Forming Mill- Feeding entry & flattening   unit- Break-down zone

- Fin pass zone

Welding zone- Disk stye seam guide stand- Squeeze roller stand ( 2-roller type)

- Outside scrafing unit (2pcs kinves)

- Horizontal seam ironing stand

Emulsion   water cooling section: (1500mm) 1set
Tube Sizing Mill- ZLY Hard decelerator- Sizing zone

- Speed testing unit

- Turky Head

-Vertical pull-out stand

6 Solid state HF welder system(XGGP-100-0.4-HC,With   air-water cooler) 1set
7 Hot Flying Saw/Cold Flying Saw 1set
8 Conveyor table (9m)Single side dumping by ARC stopper 1set

With its state-of-the-art design and advanced features, the twin-wheel winding machine provides a reliable and convenient solution for winding and packaging plastic pipes. It is equipped with dual wheels to ensure a firm grip on the pipe during the wrapping process, ensuring perfect pipe wrapping every time. This unique feature significantly reduces production downtime as the machine can accommodate a variety of pipe sizes and materials, including Ø16-Ø32 and Ø20-Ø63 models.

The two-wheel winding machine has a user-friendly interface and is easy and intuitive to operate. Its automated system allows easy adjustment of winding speed, tension control and other important parameters, ensuring optimal performance and consistent quality. This exceptional versatility makes it suitable for a variety of plastic pipe manufacturing applications such as irrigation systems, pipes and industrial piping.

The core of the twin-wheel winding machine is its exceptional efficiency. By efficiently winding and packaging plastic tubes, it streamlines the production process and saves valuable time and resources. The machine's sturdy structure, combined with its precise control system, guarantees reliable and stable operation, minimizing the risk of errors and ensuring a high-quality end product.

Additionally, the twin-wheel winding machine is designed with operator safety in mind. It incorporates advanced safety features such as emergency stop buttons and protective shields to protect operators from potential hazards. This commitment to safety not only protects employees, it also increases productivity through uninterrupted operations.

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