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Double Wheels Winder Machine
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| 1.Incoming raw Material | |
| Raw material | HR、CR carbon steel coil |
| Tensile Strength | σb≤600Mpa |
| Yield Strength | σs≤315Mpa |
| Strip Width | 40~103 mm |
| O.D. of steel coil | Max. Φ2000 mm |
| I.D. of steel coil | Φ508 mm |
| Weight of Steel coil | Max.2.0 ton/coil |
| Wall Thickness | Round Pipe : 0.25-1.5mm |
| Square& Rectangle : 0.5-1.5mm | |
| Strip Condition | Slitting edge |
| Strip Thickness tolerance | Max. ± 5% |
| Strip Width tolerance | ± 0.2mm |
| Strip camber | Max. 5mm/10m |
| Burr height | ≤ (0.05 x T) mm (T—strip thickness) |
| 2.Machine Capacity | |
| Type: | PL-32Z Type ERW Tube Mill |
| Operation Direction | TBA by Buyer |
| Pipe size | Round Pipe: Φ 10~ Φ 32.8 mm * 0.5 ~ 2.0 mm |
| Square : 8 × 8~ 25.4 × 25.4 mm * 0.5 ~ 1.5 mm | |
| Rectangle: 10× 6 ~ 31.8 × 19.1 mm (a/b≤2:1) * 0.5 ~ 1.5 mm | |
| Design Speed | 30-90m/min |
| Strip storage | Vertical Cage |
| Roller change | Changing roller from the side |
| Main mill driver motor | 1 set * DC 37KWX2 |
| Solid state high frequency | XGGP-100-0.4-HC |
| Squeeze roll stand Typ | 2 pcs rolls type |
| Cutting Saw | Hot flying saw/Cold flying saw |
| Coveyor Table | 9m（Table length depends on Max. pipe length = 6m） |
| Tumbling Method | Single side run out table |
| 3.Work condition | |
| Electric Power Source | Supply voltage: AC 380V ± 5% x 50Hz ± 5% x 3PHControl voltage: AC 220V ± 5% x 50Hz ± 5% x 1PHSolenoid valve DC 24V |
| Compressed Air Pressure | 5Bar ~ 8 Bar |
| Raw Water Pressure | 1Bar ~ 3Bar |
| Water & Emulsion Temperature | 30°C below |
| Emulsion cooling Pools Volume: | ≥ 20m3 x 2sets（With glass fiber cooling tower≥RT30） |
| Emulsion cooling water Flow | ≥ 20 m3/Hr |
| Emulsion cooling water Lift | ≥ 30m（Pump power ≥AC4.0Kw*2sets） |
| Cooler for HF welder | Air-water Cooler/Water-water cooler |
| Inner exhaust axial fan for welded steam | ≥ AC0.55Kw |
| Outer exhaust axial fan for welded steam | ≥ AC4.0Kw |
4. Machine list
| Item | Description | Qty |
| 1 | Semi auto DOUBLE-HEADS UN-COILER-Mandrel expansion by Pneumatic cylinder-With Pneumatic disk brake | 1set |
| 2 | STRIP-HEAD Cutter & TIG BUTT WELDER STATION- Strip-Head Shearing by Pneumatic cylinder- welding gun Auto-running by manual
- Welder: TIG-315A |
1set |
| 3 | Vertical Cage- AC 2.2 Kw By inverter speed regulating system- Hanging type inner cage,Width is synchronously adjusted by chain | 1set |
| 4 | Main DC motor drive control system for Forming/Sizing Section-DC 37KWX2-With DC control cabinet | 1set |
| 5 | Main Machine of PL-32Z | 1set |
| Tube Forming Mill- Feeding entry & flattening unit- Break-down zone
- Fin pass zone |
1set | |
| Welding zone- Disk stye seam guide stand- Squeeze roller stand ( 2-roller type)
- Outside scrafing unit (2pcs kinves) - Horizontal seam ironing stand |
1set | |
| Emulsion water cooling section: (1500mm) | 1set | |
| Tube Sizing Mill- ZLY Hard decelerator- Sizing zone
- Speed testing unit - Turky Head -Vertical pull-out stand |
1set | |
| 6 | Solid state HF welder system(XGGP-100-0.4-HC，With air-water cooler) | 1set |
| 7 | Hot Flying Saw/Cold Flying Saw | 1set |
| 8 | Conveyor table (9m)Single side dumping by ARC stopper | 1set |
With its state-of-the-art design and advanced features, the twin-wheel winding machine provides a reliable and convenient solution for winding and packaging plastic pipes. It is equipped with dual wheels to ensure a firm grip on the pipe during the wrapping process, ensuring perfect pipe wrapping every time. This unique feature significantly reduces production downtime as the machine can accommodate a variety of pipe sizes and materials, including Ø16-Ø32 and Ø20-Ø63 models.
The two-wheel winding machine has a user-friendly interface and is easy and intuitive to operate. Its automated system allows easy adjustment of winding speed, tension control and other important parameters, ensuring optimal performance and consistent quality. This exceptional versatility makes it suitable for a variety of plastic pipe manufacturing applications such as irrigation systems, pipes and industrial piping.
The core of the twin-wheel winding machine is its exceptional efficiency. By efficiently winding and packaging plastic tubes, it streamlines the production process and saves valuable time and resources. The machine's sturdy structure, combined with its precise control system, guarantees reliable and stable operation, minimizing the risk of errors and ensuring a high-quality end product.
Additionally, the twin-wheel winding machine is designed with operator safety in mind. It incorporates advanced safety features such as emergency stop buttons and protective shields to protect operators from potential hazards. This commitment to safety not only protects employees, it also increases productivity through uninterrupted operations.