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Single Wheel Winder Machine
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| 1.Incoming raw Material | |
| Raw material | HR、CR carbon steel coil |
| Tensile Strength | σb≤600Mpa |
| Yield Strength | σs≤315Mpa |
| Strip Width | 40~103 mm |
| O.D. of steel coil | Max. Φ2000 mm |
| I.D. of steel coil | Φ508 mm |
| Weight of Steel coil | Max.2.0 ton/coil |
| Wall Thickness | Round Pipe : 0.25-1.5mm |
| Square& Rectangle : 0.5-1.5mm | |
| Strip Condition | Slitting edge |
| Strip Thickness tolerance | Max. ± 5% |
| Strip Width tolerance | ± 0.2mm |
| Strip camber | Max. 5mm/10m |
| Burr height | ≤ (0.05 x T) mm (T—strip thickness) |
| 2.Machine Capacity | |
| Type: | PL-32Z Type ERW Tube Mill |
| Operation Direction | TBA by Buyer |
| Pipe size | Round Pipe: Φ 10~ Φ 32.8 mm * 0.5 ~ 2.0 mm |
| Square : 8 × 8~ 25.4 × 25.4 mm * 0.5 ~ 1.5 mm | |
| Rectangle: 10× 6 ~ 31.8 × 19.1 mm (a/b≤2:1) * 0.5 ~ 1.5 mm | |
| Design Speed | 30-90m/min |
| Strip storage | Vertical Cage |
| Roller change | Changing roller from the side |
| Main mill driver motor | 1 set * DC 37KWX2 |
| Solid state high frequency | XGGP-100-0.4-HC |
| Squeeze roll stand Typ | 2 pcs rolls type |
| Cutting Saw | Hot flying saw/Cold flying saw |
| Coveyor Table | 9m（Table length depends on Max. pipe length = 6m） |
| Tumbling Method | Single side run out table |
| 3.Work condition | |
| Electric Power Source | Supply voltage: AC 380V ± 5% x 50Hz ± 5% x 3PHControl voltage: AC 220V ± 5% x 50Hz ± 5% x 1PHSolenoid valve DC 24V |
| Compressed Air Pressure | 5Bar ~ 8 Bar |
| Raw Water Pressure | 1Bar ~ 3Bar |
| Water & Emulsion Temperature | 30°C below |
| Emulsion cooling Pools Volume: | ≥ 20m3 x 2sets（With glass fiber cooling tower≥RT30） |
| Emulsion cooling water Flow | ≥ 20 m3/Hr |
| Emulsion cooling water Lift | ≥ 30m（Pump power ≥AC4.0Kw*2sets） |
| Cooler for HF welder | Air-water Cooler/Water-water cooler |
| Inner exhaust axial fan for welded steam | ≥ AC0.55Kw |
| Outer exhaust axial fan for welded steam | ≥ AC4.0Kw |
4. Machine list
| Item | Description | Qty |
| 1 | Semi auto DOUBLE-HEADS UN-COILER-Mandrel expansion by Pneumatic cylinder-With Pneumatic disk brake | 1set |
| 2 | STRIP-HEAD Cutter & TIG BUTT WELDER STATION- Strip-Head Shearing by Pneumatic cylinder- welding gun Auto-running by manual
- Welder: TIG-315A |
1set |
| 3 | Vertical Cage- AC 2.2 Kw By inverter speed regulating system- Hanging type inner cage,Width is synchronously adjusted by chain | 1set |
| 4 | Main DC motor drive control system for Forming/Sizing Section-DC 37KWX2-With DC control cabinet | 1set |
| 5 | Main Machine of PL-32Z | 1set |
| Tube Forming Mill- Feeding entry & flattening unit- Break-down zone
- Fin pass zone |
1set | |
| Welding zone- Disk stye seam guide stand- Squeeze roller stand ( 2-roller type)
- Outside scrafing unit (2pcs kinves) - Horizontal seam ironing stand |
1set | |
| Emulsion water cooling section: (1500mm) | 1set | |
| Tube Sizing Mill- ZLY Hard decelerator- Sizing zone
- Speed testing unit - Turky Head -Vertical pull-out stand |
1set | |
| 6 | Solid state HF welder system(XGGP-100-0.4-HC，With air-water cooler) | 1set |
| 7 | Hot Flying Saw/Cold Flying Saw | 1set |
| 8 | Conveyor table (9m)Single side dumping by ARC stopper | 1set |
As an important auxiliary equipment, the single-wheel winding machine has significantly improved the automation level of the plastic pipe production line. By eliminating the need for manual intervention, it not only increases productivity but also improves overall product quality. With this machine, you can achieve higher output without compromising the accuracy and consistency of the winding process.
The single-wheel winding machine stands out for its adaptability. It adapts to different pipe sizes and is available in two different models, namely Ø16-Ø32 and Ø20-Ø63. This versatility ensures our machines can meet a wide range of production needs, adapting to a wide range of pipe specifications. It provides the flexibility needed to meet different application needs, making it an indispensable asset for plastic pipe manufacturers.
In addition, the machine offers unprecedented ease of use. Its intuitive interface and user-friendly controls allow for smooth operation and quick adjustments as needed. Built-in automation capabilities further enhance its convenience, reducing the need for labor- and skill-intensive tasks. This user-centered design ensures that the single wheel winding machine integrates seamlessly into your production process.
Our machines stand out in terms of durability and reliability. It's built with rugged materials to withstand the rigors of daily operation, delivering consistent performance year after year. Its low maintenance requirements and long service life make it a cost-effective investment, ensuring a quick return on investment while minimizing downtime and repair costs.