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PVC Pipe Crusher
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| 1.Incoming raw Material | |
| Raw material | HR、CR carbon steel coil |
| Tensile Strength | σb≤600Mpa |
| Yield Strength | σs≤315Mpa |
| Strip Width | 40~103 mm |
| O.D. of steel coil | Max. Φ2000 mm |
| I.D. of steel coil | Φ508 mm |
| Weight of Steel coil | Max.2.0 ton/coil |
| Wall Thickness | Round Pipe : 0.25-1.5mm |
| Square& Rectangle : 0.5-1.5mm | |
| Strip Condition | Slitting edge |
| Strip Thickness tolerance | Max. ± 5% |
| Strip Width tolerance | ± 0.2mm |
| Strip camber | Max. 5mm/10m |
| Burr height | ≤ (0.05 x T) mm (T—strip thickness) |
| 2.Machine Capacity | |
| Type: | PL-32Z Type ERW Tube Mill |
| Operation Direction | TBA by Buyer |
| Pipe size | Round Pipe: Φ 10~ Φ 32.8 mm * 0.5 ~ 2.0 mm |
| Square : 8 × 8~ 25.4 × 25.4 mm * 0.5 ~ 1.5 mm | |
| Rectangle: 10× 6 ~ 31.8 × 19.1 mm (a/b≤2:1) * 0.5 ~ 1.5 mm | |
| Design Speed | 30-90m/min |
| Strip storage | Vertical Cage |
| Roller change | Changing roller from the side |
| Main mill driver motor | 1 set * DC 37KWX2 |
| Solid state high frequency | XGGP-100-0.4-HC |
| Squeeze roll stand Typ | 2 pcs rolls type |
| Cutting Saw | Hot flying saw/Cold flying saw |
| Coveyor Table | 9m（Table length depends on Max. pipe length = 6m） |
| Tumbling Method | Single side run out table |
| 3.Work condition | |
| Electric Power Source | Supply voltage: AC 380V ± 5% x 50Hz ± 5% x 3PHControl voltage: AC 220V ± 5% x 50Hz ± 5% x 1PHSolenoid valve DC 24V |
| Compressed Air Pressure | 5Bar ~ 8 Bar |
| Raw Water Pressure | 1Bar ~ 3Bar |
| Water & Emulsion Temperature | 30°C below |
| Emulsion cooling Pools Volume: | ≥ 20m3 x 2sets（With glass fiber cooling tower≥RT30） |
| Emulsion cooling water Flow | ≥ 20 m3/Hr |
| Emulsion cooling water Lift | ≥ 30m（Pump power ≥AC4.0Kw*2sets） |
| Cooler for HF welder | Air-water Cooler/Water-water cooler |
| Inner exhaust axial fan for welded steam | ≥ AC0.55Kw |
| Outer exhaust axial fan for welded steam | ≥ AC4.0Kw |
4. Machine list
| Item | Description | Qty |
| 1 | Semi auto DOUBLE-HEADS UN-COILER-Mandrel expansion by Pneumatic cylinder-With Pneumatic disk brake | 1set |
| 2 | STRIP-HEAD Cutter & TIG BUTT WELDER STATION- Strip-Head Shearing by Pneumatic cylinder- welding gun Auto-running by manual
- Welder: TIG-315A |
1set |
| 3 | Vertical Cage- AC 2.2 Kw By inverter speed regulating system- Hanging type inner cage,Width is synchronously adjusted by chain | 1set |
| 4 | Main DC motor drive control system for Forming/Sizing Section-DC 37KWX2-With DC control cabinet | 1set |
| 5 | Main Machine of PL-32Z | 1set |
| Tube Forming Mill- Feeding entry & flattening unit- Break-down zone
- Fin pass zone |
1set | |
| Welding zone- Disk stye seam guide stand- Squeeze roller stand ( 2-roller type)
- Outside scrafing unit (2pcs kinves) - Horizontal seam ironing stand |
1set | |
| Emulsion water cooling section: (1500mm) | 1set | |
| Tube Sizing Mill- ZLY Hard decelerator- Sizing zone
- Speed testing unit - Turky Head -Vertical pull-out stand |
1set | |
| 6 | Solid state HF welder system(XGGP-100-0.4-HC，With air-water cooler) | 1set |
| 7 | Hot Flying Saw/Cold Flying Saw | 1set |
| 8 | Conveyor table (9m)Single side dumping by ARC stopper | 1set |
With its sturdy construction and cutting-edge technology, this PVC pipe crusher guarantees excellent performance and efficiency. The powerful motor ensures high-speed crushing, reducing overall processing time and increasing productivity. Additionally, the machine is equipped with advanced safety features to ensure the operator is protected and prevents any unexpected incidents.
The user-friendly interface further improves efficiency and is easy to operate and control. The SWP Series PVC Pipe Crusher features intuitive controls suitable for both experienced operators and those new to the industry. Its compact design ensures easy installation and smooth integration into existing production lines.
In addition to its impressive performance, this PVC pipe crusher is built for durability and longevity. It is constructed from high-quality materials and rigorously tested to withstand the rigors of heavy-duty operation to ensure its reliability and longevity. It requires minimal maintenance, reduces downtime and optimizes productivity.
In addition, the SWP series PVC pipe crusher is very environmentally friendly and can promote the sustainable development of the plastics industry. By effectively breaking and shredding PVC profiles and pipes, it makes it easier to recycle and reuse plastic waste, contributing to a greener and more environmentally friendly future.