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PVC Automatic Compounding Conveying System
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| 1.Incoming raw Material | |
| Raw material | HR、CR carbon steel coil |
| Tensile Strength | σb≤600Mpa |
| Yield Strength | σs≤315Mpa |
| Strip Width | 40~103 mm |
| O.D. of steel coil | Max. Φ2000 mm |
| I.D. of steel coil | Φ508 mm |
| Weight of Steel coil | Max.2.0 ton/coil |
| Wall Thickness | Round Pipe : 0.25-1.5mm |
| Square& Rectangle : 0.5-1.5mm | |
| Strip Condition | Slitting edge |
| Strip Thickness tolerance | Max. ± 5% |
| Strip Width tolerance | ± 0.2mm |
| Strip camber | Max. 5mm/10m |
| Burr height | ≤ (0.05 x T) mm (T—strip thickness) |
| 2.Machine Capacity | |
| Type: | PL-32Z Type ERW Tube Mill |
| Operation Direction | TBA by Buyer |
| Pipe size | Round Pipe: Φ 10~ Φ 32.8 mm * 0.5 ~ 2.0 mm |
| Square : 8 × 8~ 25.4 × 25.4 mm * 0.5 ~ 1.5 mm | |
| Rectangle: 10× 6 ~ 31.8 × 19.1 mm (a/b≤2:1) * 0.5 ~ 1.5 mm | |
| Design Speed | 30-90m/min |
| Strip storage | Vertical Cage |
| Roller change | Changing roller from the side |
| Main mill driver motor | 1 set * DC 37KWX2 |
| Solid state high frequency | XGGP-100-0.4-HC |
| Squeeze roll stand Typ | 2 pcs rolls type |
| Cutting Saw | Hot flying saw/Cold flying saw |
| Coveyor Table | 9m（Table length depends on Max. pipe length = 6m） |
| Tumbling Method | Single side run out table |
| 3.Work condition | |
| Electric Power Source | Supply voltage: AC 380V ± 5% x 50Hz ± 5% x 3PHControl voltage: AC 220V ± 5% x 50Hz ± 5% x 1PHSolenoid valve DC 24V |
| Compressed Air Pressure | 5Bar ~ 8 Bar |
| Raw Water Pressure | 1Bar ~ 3Bar |
| Water & Emulsion Temperature | 30°C below |
| Emulsion cooling Pools Volume: | ≥ 20m3 x 2sets（With glass fiber cooling tower≥RT30） |
| Emulsion cooling water Flow | ≥ 20 m3/Hr |
| Emulsion cooling water Lift | ≥ 30m（Pump power ≥AC4.0Kw*2sets） |
| Cooler for HF welder | Air-water Cooler/Water-water cooler |
| Inner exhaust axial fan for welded steam | ≥ AC0.55Kw |
| Outer exhaust axial fan for welded steam | ≥ AC4.0Kw |
4. Machine list
| Item | Description | Qty |
| 1 | Semi auto DOUBLE-HEADS UN-COILER-Mandrel expansion by Pneumatic cylinder-With Pneumatic disk brake | 1set |
| 2 | STRIP-HEAD Cutter & TIG BUTT WELDER STATION- Strip-Head Shearing by Pneumatic cylinder- welding gun Auto-running by manual
- Welder: TIG-315A |
1set |
| 3 | Vertical Cage- AC 2.2 Kw By inverter speed regulating system- Hanging type inner cage,Width is synchronously adjusted by chain | 1set |
| 4 | Main DC motor drive control system for Forming/Sizing Section-DC 37KWX2-With DC control cabinet | 1set |
| 5 | Main Machine of PL-32Z | 1set |
| Tube Forming Mill- Feeding entry & flattening unit- Break-down zone
- Fin pass zone |
1set | |
| Welding zone- Disk stye seam guide stand- Squeeze roller stand ( 2-roller type)
- Outside scrafing unit (2pcs kinves) - Horizontal seam ironing stand |
1set | |
| Emulsion water cooling section: (1500mm) | 1set | |
| Tube Sizing Mill- ZLY Hard decelerator- Sizing zone
- Speed testing unit - Turky Head -Vertical pull-out stand |
1set | |
| 6 | Solid state HF welder system(XGGP-100-0.4-HC，With air-water cooler) | 1set |
| 7 | Hot Flying Saw/Cold Flying Saw | 1set |
| 8 | Conveyor table (9m)Single side dumping by ARC stopper | 1set |
The PVC automatic mixing and conveying system is an innovative solution designed to simplify and streamline the mixing process of PVC powder with various auxiliary materials. By leveraging advanced technology and advanced automation, the system enables manufacturers to achieve superior product quality and efficiency.
One of the main applications of PVC powder is in the production of pipe fittings, profiles, sheets, wire sheathing and film products. To meet the specific requirements of each product, the right combination of additives, plasticizers, stabilizers and other auxiliary materials must be added. PVC automated compounding delivery systems facilitate this process by precisely measuring and dispensing the required additives, ensuring accurate ingredients for optimal product performance.
Traditional manual mixing methods often suffer from inconsistent results, human error and limited throughput. In contrast, PVC automatic mixing and conveying systems not only eliminate these challenges, but also increase overall production efficiency. With a user-friendly interface and intuitive controls, manufacturers can easily set parameters, monitor the process and make adjustments as needed. The system ensures even dispersion of additives, minimizing the risk of product defects and maximizing the overall value proposition.
Additionally, PVC automated compounding and conveying systems offer unparalleled flexibility, allowing manufacturers to meet a wide range of product specifications. With quick changeover capabilities, they can seamlessly switch between different formulations to meet changing market demands. This adaptability significantly reduces downtime, increases production agility, and ultimately helps improve customer satisfaction.
The integration of cutting-edge technologies ensures precise dosing, reliable mixing and efficient material transport. By utilizing advanced sensors, the system provides real-time feedback of material flow, ensuring correct distribution and minimizing waste. The automated mixing process requires no human intervention, reducing labor costs and improving workplace safety.