PVC Automatic Compounding Conveying System

  • PVC Automatic Compounding Conveying System
  • PVC Automatic Compounding Conveying System
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PVC Automatic Compounding Conveying System

PVC powder is widely used in industry, construction, agriculture, daily life, packaging, electric power and other fields, mainly used in the production of pipe fittings, profiles, sheets, wire sheath and film products.According to the characteristics of different products, it is necessary to add the corresponding auxiliary materials and PVC for mixing, through modification to enhance the performance of products.

PVC automatic mixing and conveying system is customized for the PVC production field of mixing and conveying equipment.


Product Description


1.Incoming   raw Material
Raw material HRCR   carbon steel coil
Tensile Strength σb≤600Mpa
Yield Strength σs≤315Mpa
Strip Width 40~103 mm
O.D. of steel coil Max. Φ2000 mm
I.D. of steel coil Φ508 mm
Weight of Steel coil Max.2.0 ton/coil
Wall Thickness Round Pipe :  0.25-1.5mm
Square& Rectangle :   0.5-1.5mm
Strip Condition Slitting edge
Strip Thickness tolerance Max. ± 5%
Strip Width tolerance ± 0.2mm
Strip camber Max. 5mm/10m
Burr height ≤ (0.05 x T) mm (T—strip   thickness)


2.Machine   Capacity
Type: PL-32Z Type ERW Tube Mill
Operation Direction TBA by Buyer
Pipe size Round Pipe: Φ 10~ Φ 32.8 mm * 0.5   ~ 2.0 mm
Square : 8 × 8~ 25.4 × 25.4 mm * 0.5   ~ 1.5 mm
Rectangle: 10× 6 ~ 31.8 × 19.1 mm   (a/b≤2:1) * 0.5 ~ 1.5 mm
Design Speed 30-90m/min
Strip storage Vertical Cage
Roller change Changing roller from the side
Main mill driver motor 1 set * DC 37KWX2
Solid state high frequency XGGP-100-0.4-HC
Squeeze roll stand Typ 2 pcs rolls type
Cutting Saw Hot flying saw/Cold flying saw
Coveyor Table 9m(Table length depends on Max. pipe   length = 6m)
Tumbling Method Single side run out table


3.Work   condition
Electric Power Source Supply voltage: AC 380V ± 5% x 50Hz ± 5% x 3PHControl   voltage: AC 220V ± 5% x 50Hz ± 5% x 1PHSolenoid   valve DC 24V
Compressed   Air Pressure 5Bar ~ 8 Bar
Raw   Water Pressure 1Bar ~ 3Bar
Water   & Emulsion Temperature 30°C below
Emulsion   cooling Pools Volume: ≥ 20m3 x 2sets(With   glass fiber cooling tower≥RT30)
Emulsion   cooling water Flow ≥   20 m3/Hr
Emulsion   cooling water Lift ≥   30m(Pump   power ≥AC4.0Kw*2sets)
Cooler   for HF welder Air-water Cooler/Water-water cooler
Inner   exhaust axial fan for welded steam ≥   AC0.55Kw
Outer   exhaust axial fan for welded steam ≥   AC4.0Kw


4. Machine list

Item Description Qty
1 Semi auto DOUBLE-HEADS UN-COILER-Mandrel expansion by Pneumatic   cylinder-With Pneumatic disk brake 1set
2 STRIP-HEAD Cutter & TIG BUTT   WELDER STATION- Strip-Head Shearing by Pneumatic   cylinder- welding gun Auto-running by manual

- Welder: TIG-315A

3 Vertical Cage- AC 2.2 Kw By inverter speed   regulating system- Hanging type inner cage,Width   is synchronously adjusted by chain 1set
4 Main DC motor drive control   system for Forming/Sizing Section-DC 37KWX2-With DC control cabinet 1set
5 Main Machine of PL-32Z 1set
Tube Forming Mill- Feeding entry & flattening   unit- Break-down zone

- Fin pass zone

Welding zone- Disk stye seam guide stand- Squeeze roller stand ( 2-roller type)

- Outside scrafing unit (2pcs kinves)

- Horizontal seam ironing stand

Emulsion   water cooling section: (1500mm) 1set
Tube Sizing Mill- ZLY Hard decelerator- Sizing zone

- Speed testing unit

- Turky Head

-Vertical pull-out stand

6 Solid state HF welder system(XGGP-100-0.4-HC,With   air-water cooler) 1set
7 Hot Flying Saw/Cold Flying Saw 1set
8 Conveyor table (9m)Single side dumping by ARC stopper 1set

The PVC automatic mixing and conveying system is an innovative solution designed to simplify and streamline the mixing process of PVC powder with various auxiliary materials. By leveraging advanced technology and advanced automation, the system enables manufacturers to achieve superior product quality and efficiency.

One of the main applications of PVC powder is in the production of pipe fittings, profiles, sheets, wire sheathing and film products. To meet the specific requirements of each product, the right combination of additives, plasticizers, stabilizers and other auxiliary materials must be added. PVC automated compounding delivery systems facilitate this process by precisely measuring and dispensing the required additives, ensuring accurate ingredients for optimal product performance.

Traditional manual mixing methods often suffer from inconsistent results, human error and limited throughput. In contrast, PVC automatic mixing and conveying systems not only eliminate these challenges, but also increase overall production efficiency. With a user-friendly interface and intuitive controls, manufacturers can easily set parameters, monitor the process and make adjustments as needed. The system ensures even dispersion of additives, minimizing the risk of product defects and maximizing the overall value proposition.

Additionally, PVC automated compounding and conveying systems offer unparalleled flexibility, allowing manufacturers to meet a wide range of product specifications. With quick changeover capabilities, they can seamlessly switch between different formulations to meet changing market demands. This adaptability significantly reduces downtime, increases production agility, and ultimately helps improve customer satisfaction.

The integration of cutting-edge technologies ensures precise dosing, reliable mixing and efficient material transport. By utilizing advanced sensors, the system provides real-time feedback of material flow, ensuring correct distribution and minimizing waste. The automated mixing process requires no human intervention, reducing labor costs and improving workplace safety.

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